Services
Practical Lean and Six Sigma implementation for manufacturers, warehouses and operations teams, led by a Black Belt who has run production floors, not just advised them.
Why most Lean efforts fail
Many businesses start with tools instead of structure. 5S boards go up and KPIs get tracked, but flow doesn’t improve, waste stays hidden and leadership discipline becomes inconsistent.
We focus on implementation, not theory: changes that work under real production pressure and keep working when nobody is watching.
What we do
Each service can run on its own or as part of a full Lean programme.
Shop floor
Improve flow, eliminate waste and stabilise production through structured Lean implementation on the shop floor.
Leadership
Build daily leadership discipline, accountability and structured performance management across your operation.
Capability
Develop internal capability through structured, data-driven problem solving and real improvement projects.
Start here · R7 500 fixed
A two-week remote review of your losses using your own data and short video calls, ending with a costed action plan. 100% credited to implementation if you go ahead.
How it works →Do it yourself
Excel calculators, training decks and templates built on real production lines, from R290. The Lean Starter Kit bundles six tools for R1 290.
Browse the tools →Free
White Belt course, Hidden Capacity Calculator, Problem-Solving Starter Pack, 5S Self-Assessment and posters.
Download free →How we work
01
A free 30-minute call to understand your operation, your pressures and what good looks like.
02
On-site or remote. We go to the gemba, measure the losses and find the few changes that matter most.
03
A structured, costed implementation plan with clear owners, targets and timelines.
04
Hands-on support, coaching and the daily routines that make standards stick.
Why Lean Six Consulting
Unlike consultants who advise from outside, our experience comes from leading manufacturing operations and implementing Lean inside real production environments.
We understand production pressure, engineering resistance, quality risk and what it takes to sustain standards. Lean must work in real life, not only in a slide deck.
Book a free 30-minute call. We’ll look at where your biggest losses are and the quickest way to recover them.