Build Structure. Create Flow. Drive Measurable Results.
Lean Six Consulting helps businesses implement Lean systems that improve efficiency, reduce waste, and build daily operational discipline; with practical, shopfloor and office driven execution.
Book a Call: info@leanmanufacturing.co.za | +27 61 523 4858
Why Most Lean Efforts Fail
Many businesses attempt Lean tools without building structure. 5S boards go up. KPIs get tracked. But flow doesn’t improve, waste stays hidden, and leadership discipline becomes inconsistent.
Lean is not posters. Lean is behaviour — repeated daily.
We focus on implementation, not theory.
Lean Manufacturing
Improve operational flow, eliminate waste, and stabilise production through structured Lean implementation on the shopfloor.
- 5S implementation and audit systems
- Process observation (Ohno Circle discipline)
- Waste elimination (8 wastes)
- Flow & layout optimisation
- Takt time & cycle time alignment
- Visual management systems
- Standard work and process stability
Lean Management
Build daily leadership discipline, accountability, and structured performance management across your operation.
- Daily Management Systems (SQDCP boards)
- Leader Standard Work routines
- Gemba walks & structured observation
- KPI architecture & performance reviews
- Structured problem solving routines
- CI ownership & improvement tracking
- Management system alignment
Six Sigma Training
Develop internal capability through structured, data-driven problem solving and measurable improvement projects.
- Yellow Belt training (2 days)
- Green Belt training (3 days – flexible format)
- DMAIC project coaching
- Root cause analysis tools
- Variation reduction & process control
- Cost-saving project facilitation
- On-site or virtual delivery
Why Work With Lean Six Consulting?
Unlike consultants who advise from outside the factory, our experience comes from leading manufacturing operations and implementing Lean inside real production environments.
We understand production pressure, engineering resistance, quality risk, and the reality of sustaining standards when nobody is watching.
Lean must work in real life — not only in a slide deck.
Real Results
- Reduced lead time and improved production flow
- Measurable waste reduction (time, scrap, motion)
- Improved 5S maturity and visual discipline
- Stronger Daily Management and accountability
- Structured CI tracking and ownership
How We Work
- Discovery call to understand your operation and challenges
- On-site or virtual Lean assessment
- Structured implementation roadmap
- Execution support and sustainability discipline
Ready to Build a Lean Operation That Actually Works?
Book a free 30-minute call to assess your current Lean maturity and identify your biggest improvement opportunity.
info@leanmanufacturing.co.za
+27 61 523 4858