Free tools
Practical tools we use ourselves on real production lines. Fill in your details once and download all five instantly. We’ll also email you the links.
PDF course · about 2 hours
Eight short modules covering the 8 wastes, 5S, standard work, problem solving, DMAIC and key measures, with a knowledge check and certificate. Ideal as weekly toolbox talks.
Excel · 2 minutes
Enter eight numbers and see what your lost line time is worth: hours a week, extra shifts a month and value per year, with no new equipment.
Excel · 5 templates
5 Whys, Fishbone, Project Charter, a self-scoring Gemba Walk checklist and a small-improvements log, each with a worked example.
Fillable PDF · 30 minutes
Score any work area against 25 practical criteria, plot your results and get a 30-day quick-win plan.
Printable PDF · 4 pages
Two A4 shop-floor posters, printable red tags (4 per page) and a red tag log with a step-by-step guide to running a red tag event.
Ready for more?
OEE Calculator, Takt & Line Balancing, A3 template, 5S training deck and more, with a 30-day quick-start plan.
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